LIGHTLINE
PRECONFIGURED COMPACT AND EFFICIENT
ROBOTIC PACKAGING MACHINES

LIGHTLINE MACHINE SERIES
With the Lightline machine series, you can master standardised packaging tasks with great efficiency and high quality – at attractive purchase costs
The series consists of packaging machines with preconfigured machine modules. This enables quick planning and assembly processes. A key benefit is that the packaging machines from the Schubert lightline product family are ready for use within a very short time. All machines are delivered in the high Schubert quality you expect: proven functional principles and the intelligent machine control system ensure reliable operation with high system availability over the entire lifecycle of the machine.
Benefits at a glance:
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EFFICIENT: Preconfigured for standardised packaging tasks, high performance range
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ATTRACTIVELY PRICED: Low investment costs, low energy consumption, future-proof investment
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FAST: Short delivery times, reduced installation costs, fast commissioning
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HIGH QUALITY: Highest quality availability as per proven Schubert standards

LIGHTLINE CARTONPACKER
The Cartonpacker consists of just one module and packs products in cartons in the smallest of spaces – with all the efficiency and quality you expect from a TLM system from Schubert. The preconfigured Cartonpacker, for which we can guarantee short delivery times, is ideal for packaging tasks with a limited number of packaging formats

THE CASE PACKER
THAT DOESN'T PUT YOUR
AUTOMATION ON ICE
The lightline Cartonpacker – the ultra-compact case packer for fast, efficient automation!

Competitive pressures in fast-moving consumer markets such as food, confectionery, cosmetics or detergents and personal care products are enormous. And they continue to intensify: On the one hand, automation and digitalisation are fundamentally changing processes and value chains, and on the other, plastic as a packaging material is becoming more expensive for manufacturers and the subject of increasing criticism. Packaging solutions that are available at short notice, attractively priced and future-proof are required to master these challenges. With the Lightline Cartonpacker, our customers will benefit from a cost-effective case packer to quickly automate their packaging processes with the most efficient technology on the market.
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With the Lightline Cartonpacker, less really is more. It is close to a ‘third’ less expensive, can be delivered a ‘third’ more quickly and requires a ‘third’ less space. As a preconfigured case packer, it offers Schubert’s proven robot-assisted technology at a significantly more affordable price and a very short delivery time of three to four months. In a single compact machine frame, Schubert has condensed its decades of experience in handling case packing and developed an automation solution that delivers maximum availability and outstanding packaging quality. For manufacturers of consumer goods, the Lightline Cartonpacker is an ideal way to position themselves on the market quickly and sustainably with future-proof packaging processes
FOUR PRODUCT VARIANTS, FOUR CARTON TYPES

The preconfigured lightline Cartonpacker is available in four versions for four different carton types: trays, display cartons, RSC cartons and wrap-around cartons. The case packer is designed for one type of product at a time, e.g. bags, boxes, bottles or cans.
The lightline Cartonpacker is equipped with a suitable erecting, filling and sealing tool – depending on the carton type. Schubert offers flexibility within each machine variant: Each product type can be packaged in different format variants
LIGHTLINE PICKERLINE

FOR PICKING UP AND PLACING PRODUCTS IN TRAYS

ROBOT TOOLS
TRAYS
The lightline Pickerline is designed to perform key pick & place applications – with all the efficiency and quality you expect from a TLM system from Schubert. Thanks to the preconfigured sub-machines, the picker line is not only very affordable, you also benefit from short delivery times and fast set-up
Variably standardised
Our F4 robots carefully pick up the products from the conveyor belt and place them in trays. We will design the most suitable robot tool for your product – whether brittle, sticky or fragile. Integrated 3D image recognition systems detect the position, location, height and quality of the products, and ensure that the robots only pick up flawless products
Flexibly adaptable
The preconfigured submachines are scalable: if you want to achieve higher performance,
you can simply easily extend the number of F4 robots or machine modules. Another benefit: if you want to package products in flowpacks, the lightline Pickerline can be seamlessly connected to the Lightline Flowpacker

PRE-CONFIGURED
FOR PACKAGING
PRODUCTS IN FLOWPACKS
FOR PACKAGING PRODUCTS IN FLOWPACKS

NAKED PRODUCTS
PRE-PACKED PRODUCTS
TRAYS
The Flowpacker is ideal for packaging different product formats in flowpacks – whether flat or lying on the side, stacked or already pre-packed
Due to its design as a preconfigured machine, you benefit from fast delivery and you can use your Flowpacker within a very short time. Integrated 3D image recognition systems detect the position, location, height and quality of the products, and ensure that the robots pick up only flawless products
High-quality sealing
Depending on product characteristics and the desired film, the seamlessly integrated Flowpacker is equipped with one of four sealing technologies. For especially heat-sensitive products, we have developed a new unique sealing technology: first, an ultrasonic sealing system closes the flowpack’s longitudinal seam, then a heat-sealing system with a flying cross sealing unit is used. This flying cross sealing unit adapts to the variable speeds of the upstream F4 robots and therefore ensures high sealing quality with constant sealing times
FACTS AND FIGURES

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Scalable performance through possible addition of preconfigured sub-machines
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1, 2, 4 or 6 F4 pick-and-place robots to meet individual performance requirements
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Quality assurance due to 3D image recognition systems
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Individual robot tools, easily exchangeable for new product formats
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No limitations in performance or flexibility
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4 sealing technologies to choose from:
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Cold sealing
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Combination for optional cold sealing and heat sealing
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Ultrasonic sealing of the longitudinal seam and rotary cross sealing (heat sealing)
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Ultrasonic sealing of the longitudinal seam and flying cross sealing (heat sealing), ideally suited for heat-sensitive products
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Handling of different product formats possible: flat, lying on the side, stacked or pre-packed
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Products can be stacked in any variant